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Maintenance

Daily Maintenance of Laser Marking Machine

The daily maintenance of the laser marking machine is essential during the operation. Good daily maintenance can help the machine have a more stable performance and lower damage rate. Then how to do the daily maintenance of the laser marking machine?

Daily lens cleaning before work is advised. When the machine is off, disassemble the focusing lens from the fixers and clean the lens with wiping paper then dip it with cleaning liquid. Make sure the lens is clean and there is no dirt or dust on its surface, do not contact the lens with hard objects when disassembling and assembling back.

Keep the cleanliness of the fan and make sure the air cooling system work in an effective environment. The machine itself should be oil-free and dust-free, especially after long-term use. The frequently wiping can ensure the machine has a long lifetime.

The operation should be strictly in accordance with the operating procedures to avoid the laser marking machine damage.

Movement is not allowed when the machine is working, which may lead to machine damage.

When the machine is not working, power off the machine and computer, and cover the field lens to prevent dust.

Breakdown Maintenance of Laser Marking Machine

Generally, the laser marking machine can work for a long time with the daily maintenance listed above. However, any machine has the probability of damage. In case of the machine breaks down, stop it and switch off all power immediately. Here are some points about how to handle when the breakdown.

Reason Analysis:
1) No power or phase loss;
2) The air switch is not on;
3) The emergency switch is pressed.
Handling Method:
1) Restore the power;
2) Turn on the air switch;
3) Press out the emergency switch.

Reason Analysis:
1) The marking object is not on the focus surface;
2) The F-θ lens is polluted;
3) Wrong software parameters;
4) Software output exception.

Handling Method:
1) Adjust the focus;
2) Clean F-θ lens;
3) Adjust the parameters;
4) Restart the software.

Reason Analysis:
1) No power in control;
2) The USB cable is loose;
3) The card driver is not installed;
4) The USB control card was damaged.

Handling Method:
1) Check if the key switch is powered on;
2) Check the USB cable;
3) Reinstall the card driver;
4) Replace the control card.

Reason Analysis:
1) Check if the software setting is normal;
2) Check the power key is powered on;
3) Check the red light on the USB control card is flashing or not;
4) Internal error of laser power supply or laser device.

Handling Method:
1) Check the software settings;
2) Power on the power key;
3) Make sure the USB control card connection is firm;
4) Please contact our service.

Daily Maintenance of Laser Welding Machine

The daily maintenance of the laser welding machine is also essential for the machine to have a long lifetime. What the points should be attention for laser welding machine maintenance?

The dirt on the lens caused by even the normal production welding will reduce laser power, impact welding performance, and damage to the machine itself. Check the lens and clean it without any flaw, replace the lens if it is dirty and can’t work anymore.

The tank should be filled with enough water for the cooling system circulation, and avoid the cooling system from low pressure. Water for circulation should be filtered and changed at a regular time.

Breakdown Maintenance of Laser Welding Machine

Different types of laser welding machines will have various problems, so the various solutions. The Following offers some general problems and solutions that may occur during the welding operation.

Reason Analysis:
1) No power or phase loss;
2) The air switch is not on;
3) The emergency switch is pressed.
Handling Method:
1) Restore the power;
2) Turn on the air switch;
3) Press out the emergency switch.

Reason Analysis:
1) In the state of over-temperature and light is locked;
2) The circulating cooling water is not clean;
3) The xenon lamp aging;
4) The laser pointer head face damage;
5) Position offset of the reflection lens;
6) Reflection lens is dirty;
7) The laser pointer head face is dirty.
Handling Method:
1) Shut down till the equipment temperature is back to normal;
2) Replace the circulating cooling water;
3) Replace the xenon lamp;
4) Replace the laser pointer;
5) Adjust the lens (Please contact our technical staff);
6) Clean the lens (Please contact our technical staff);
7) Clean the laser pointer head face (Please contact our technical staff).

Turn on the machine, the led light is on, but the panel doesn’t have light:
The emergence switch is off. Right twist to open it.
If still can not turn on the machine and the light inside the machine is off, please check the fuse.

Fuse

Reason Analysis:
1) The water temperature beyond the warning temperature;
2) The downpipe falls off;
3) The control circuit fault;
4) The water pump fault.

Handling Method:
1) Open laser power supply till the water temperature drops to normal;
2) Reconnect the downpipe;
3) Replace the circuit board (Please contact our technical staff);
4) Repair or replace the water pump (Please contact our technical staff).